AMERICAN IRONHORSE LSC TH Specifications

CONGRATULATIONS!1Welcome to the American IronHorse®FamilyThe American IronHorse motorcycle you have just purchased utilizes the latest technology and

AMERICAN IRONHORSE VEHICLE SPECIFICATIONS101-2A. Dimensions: (inches)Legend LSC Outlaw Slammer Tejas Texas ChopperWheel Base 85 84.25 74.25 74.25 74.2

FIGURE 13100Rear/Side ViewMirrorALL MODELSAmIronOwnerManual_body_06.qxp 5/22/2006 9:24 AM Page 100

FIGURES 14.1 AND 14.2101AMaster CylinderFill CapALL MODELS FIGURE 14.1BFront Brake LeverARear Brake LeverALL MODELSFIGURE 14.2BRear Brake Master Cylin

FIGURES 15.1 AND 15.2102ALeft Front CaliperSLAMMER AND TEXAS CHOPPERFIGURE 15.1 (Only the Slammer is equiped with six piston calipers).BLeft Front Ro

FIGURE 16103BToggle SwitchAIR RIDE (available only on Slammer and Texas Chopper)DSchrader ValveC Bleed ValveAIgnition SwitchImage of air ride controls

500 MILE(800 km)MAINTENANCEDateMileageDealer (or other) SignatureOWNER RECORD500 MILE(800 km)MAINTENANCEYou are authorized to perform theapplicable ma

MAINTENANCE RECORDS1052000 MILE(3200 km)MAINTENANCEDateMileageDealer (or other) SignatureOWNER RECORD2000 MILE(3200 km)MAINTENANCEYou are authorized t

MAINTENANCE RECORDS1064000 MILE(6400 km)MAINTENANCEDateMileageDealer (or other) SignatureOWNER RECORD4000 MILE(6400 km)MAINTENANCEYou are authorized t

MAINTENANCE RECORDS1076000 MILE(9600 km)MAINTENANCEDateMileageDealer (or other) SignatureOWNER RECORD6000 MILE(9600 km)MAINTENANCEYou are authorized t

MAINTENANCE RECORDS1088000 MILE(12,800 km)MAINTENANCEDateMileageDealer (or other) SignatureOWNER RECORD8000 MILE(12,800 km)MAINTENANCEYou are authoriz

AMERICAN IRONHORSE VEHICLE SPECIFICATIONS111-2D. Engine Specifications:111 cu in 117 cu in 124 cu inNumber of Cylinders 2 2 2Design 4 cycle, V-twin 4

AMERICAN IRONHORSE VEHICLE SPECIFICATIONS121-2Driving Gear Ratios (standard):1st Gear 2.94 : 1.002nd Gear 2.21 : 1.003rd Gear 1.60 : 1.004th Gear

AMERICAN IRONHORSE VEHICLE SPECIFICATIONS131-2H. Tire Specifications: • FOLLOWING PROPER PROCEDURES FOR YOUR MOTORCYCLE TIRES AND RIMS IS CRITICAL TO

AMERICAN IRONHORSE VEHICLE SPECIFICATIONS141-2I. Brake Specifications:Rotor Diameter Calipers # PistonsFrontAll Models (except SZ and TX,LSC) 11.5” o

ENGINE BREAK-IN PERIOD151-3The Critical First 500 MilesYour American IronHorse motorcycle has been operated on a ride-out dynomometer by a trained Ame

IGNITION SWITCH162-1OPERATION: FEATURES, CONTROLS & INDICATORSA key controls access to the ignition switch. Always remove the ignition switch key

ENGINE THROTTLE/SPEED CONTROLS172-2OPERATION: FEATURES, CONTROLS & INDICATORSEngine speed is controlled by the Engine Throttle Control Grip.• Turn

FUEL/AIR MIXTURE LEVER (ENRICHENER)182-3OPERATION: FEATURES, CONTROLS & INDICATORSYour American IronHorse has been tuned at the factory for optimu

STARTING AND STOPPING ENGINE192-4OPERATION: FEATURES, CONTROLS & INDICATORSTo facilitate an easy start of the vehicle’s engine, the following thro

AMERICAN IRONHORSE VEHICLE INFORMATION2Dealer Name____________________________________Number ________________________________________Address__________

STARTING AND STOPPING ENGINE202-4OPERATION: FEATURES, CONTROLS & INDICATORSB. FOR WARMER WEATHER (above 55°F) AND COOL ENGINE:Use similar procedur

STARTING AND STOPPING ENGINE212-4OPERATION: FEATURES, CONTROLS & INDICATORSBEFORE ATTEMPTING TO START THE ENGINE, ALWAYS ENSURE THAT THE TRANSMISS

CLUTCH AND GEAR SHIFTING222-5OPERATION: FEATURES, CONTROLS & INDICATORSWARNING: THE CLUTCH MECHANISM MUST BE FULLY DISENGAGED BEFORE CHANGING GEAR

CLUTCH AND GEAR SHIFTING232-5OPERATION: FEATURES, CONTROLS & INDICATORSALWAYS RELEASE THE CLUTCH LEVER SLOWLY TO ALLOW THE ENGINE AND TRANSMISSION

CLUTCH AND GEAR SHIFTING 242-5OPERATION: FEATURES, CONTROLS & INDICATORSGear Shifting Speed TableRECOMMENDED ACCELERATION SPEEDFromTo M.P.H. – K.P

CLUTCH AND GEAR SHIFTING252-5OPERATION: FEATURES, CONTROLS & INDICATORSThe NEUTRAL or NO GEAR position is found between first and second gear. The

CLUTCH AND GEAR SHIFTING 262-5OPERATION: FEATURES, CONTROLS & INDICATORSThe following is a summary of procedures to be used to get under way and s

CLUTCH AND GEAR SHIFTING272-5OPERATION: FEATURES, CONTROLS & INDICATORS10. Repeat Steps 8 and 9 to continue advancing in gear number to fifth gear

BRAKING SYSTEMS282-6OPERATION: FEATURES, CONTROLS & INDICATORSYour American IronHorse motorcycle is equipped with both front and rear brakes. Some

TURN SIGNAL INDICATORS & HAZARD FUNCTION292-7OPERATION: FEATURES, CONTROLS & INDICATORSYour American IronHorse motorcycle is equipped with fro

IMPORTANT NOTICE3Printed typeface in this manual is designed to highlight certain sections, paragraphs, sentences or phrases.Please take special note

DIGITAL INFORMATION CENTER INDICATOR LIGHTS302-8OPERATION: FEATURES, CONTROLS & INDICATORSVarious indicator lights are provided on the vehicle con

DIGITAL INFORMATION CENTER312-9OPERATION: FEATURES, CONTROLS & INDICATORSYour American IronHorse motorcycle is equipped with one or more of the fo

DIGITAL INFORMATION CENTER322-9OPERATION: FEATURES, CONTROLS & INDICATORSThe digital information center contains a tachometer, odometer, speedomet

HEADLIGHT SWITCH & HIGH BEAM ACTIVATION/HORN SWITCH332-10OPERATION: FEATURES, CONTROLS & INDICATORSAll models require the key to be turned to

KICK (JIFFY) STAND342-11OPERATION: FEATURES, CONTROLS & INDICATORSYour vehicle is provided with a kickstand mechanism to support your vehicle when

REAR/SIDE VIEW MIRRORS352-12OPERATION: FEATURES, CONTROLS & INDICATORSYour American IronHorse motorcycle is equipped with handlebar-mounted rear v

SECURING YOUR MOTORCYCLE362-13OPERATION: FEATURES, CONTROLS & INDICATORSAlways secure your vehicle when not in use. At a minimum, this includes re

VEHICLE GASOLINE TANK372-14OPERATION: FEATURES, CONTROLS & INDICATORSThe Outlaw, Slammer and Tejas models are supplied with one 5-gallon gas tank.

VEHICLE GASOLINE TANK382-14OPERATION: FEATURES, CONTROLS & INDICATORSLEGEND, LSC & TEXAS CHOPPERThe reserve section of the tank can be either

SHOCK ABSORBERS/VEHICLE LOADING & ACCESSORIES392-15OPERATION: FEATURES, CONTROLS & INDICATORS1. The Legend, Outlaw and Texas Chopper models ar

TABLE OF CONTENTS4Section No. Page No.American IronHorse Vehicle Information ...21-1 Safety...

AIR RIDE SUSPENSION402-16OPERATION: FEATURES, CONTROLS & INDICATORSSLAMMER & TEXAS CHOPPER WITH AIR RIDE SUSPENSION OPTIONOverview of Componen

AIR RIDE SUSPENSION412-16OPERATION: FEATURES, CONTROLS & INDICATORSare 40 psi for the rear chamber and 10 psi for the front chamber.Both air chamb

INTRODUCTION/THEORY OF MAINTENANCE423-1RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESIT IS IMPERATIVE THAT THE RECOMMENDED INSPECTION AND MAINTEN

RIDER CHECKS AND PROCEDURES433-2RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESGeneral Procedures of MaintenanceEnsuring a safe, well-operating Am

PROFESSIONAL TECHNICIAN INSPECTIONS & MAINTENANCE PROCEDURES443-3RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESWARNING: RECOMMENDED INTERVAL

PROFESSIONAL TECHNICIAN INSPECTIONS & MAINTENANCE PROCEDURES453-3RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESProcedures are categorized by

PROFESSIONAL TECHNICIAN INSPECTIONS & MAINTENANCE PROCEDURES463-3RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESD. Fuel, Ignition and Throttle

PROFESSIONAL TECHNICIAN INSPECTIONS & MAINTENANCE PROCEDURES473-3RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESF. Wheels and Tires• Check fro

ROAD TESTING/WASHING MOTORCYCLE483-4RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESAFTER EVERY RECOMMENDED INTERVAL MAINTENANCE, A COMPETENT, PROF

ENGINE LUBRICATION494-1DETAILED MAINTENANCE PROCEDURESProper engine lubrication is critical to the life and performance of your vehicle’s engine. Amer

TABLE OF CONTENTS (CONTINUED)5Detailed Maintenance Procedures (continued)4-9 a) Bearing Maintenance ...59b) Sh

CHECKING AND ADDING ENGINE OIL504-2DETAILED MAINTENANCE PROCEDURESThe engine oil level can be checked by removing the oil tank cap and verifying that

CHANGING ENGINE OIL AND OIL FILTER514-3DETAILED MAINTENANCE PROCEDURESWhen engine oil requires replacement:• Ensure oil is warm from vehicle engine op

TRANSMISSION LUBRICATION524-4DETAILED MAINTENANCE PROCEDURESProper transmission lubrication is critical to the safe, long life operation of your vehic

TRANSMISSION LUBRICATION534-4DETAILED MAINTENANCE PROCEDURESWARNING: BE CAREFUL NOT TO OVERTIGHTEN THE DRAIN PLUG. ENSURE THAT NO FOREIGN MATERIALS,SU

PRIMARY AND REAR DRIVE BELT544-5DETAILED MAINTENANCE PROCEDURESTension and integrity of the primary and rear drive belt or chains should be checked at

CLUTCH SYSTEM554-6DETAILED MAINTENANCE PROCEDURESAn improperly adjusted clutch cable or worn clutch plates can cause clutch slippage under load condit

BRAKE SYSTEM564-7DETAILED MAINTENANCE PROCEDURESBRAKE SYSTEMS ARE ONE OF THE MOST IMPORTANT SAFTEYSYSTEMS ON YUOR AMERICAN IRONHORSEVEHICLE. TROUBLESH

TIRES574-8DETAILED MAINTENANCE PROCEDURESProper tire condition is a critical safety element. It requires a constant vigilance by the operator to ensur

TIRES584-8DETAILED MAINTENANCE PROCEDURESIn addition to tire inflation pressure, it is very important to continuously monitor the general condition of

BEARING MAINTENANCE/SHOCK ABSORBERS594-9DETAILED MAINTENANCE PROCEDURESWheel bearings and neck bearings should be inspected at each recommended inspec

SAFETY61-1At the same time, tens of thousands of accidents occur, many avoidable. As a motorcyclist, you have taken onadditional responsibilities to y

SPARK PLUGS/IGNITION SYSTEM604-10DETAILED MAINTENANCE PROCEDURESSpark plugs should be inspected and replaced if needed. Spark plugs should be replaced

BATTERY614-11DETAILED MAINTENANCE PROCEDURESYour vehicle’s battery is the critical energy source that permits normal electronic function. It is physic

BATTERY624-11DETAILED MAINTENANCE PROCEDURESYour American IronHorse battery is a heavy-duty model to provide the adequate power needed to start yourhi

BATTERY634-11DETAILED MAINTENANCE PROCEDURES– For a 1-amp/hour battery charger, charge for ten hours or until charger shows “fully charged” for a part

VOLTAGE REGULATOR AND ALTERNATOR/CIRCUIT BREAKERS644-12DETAILED MAINTENANCE PROCEDURESYour American IronHorse vehicle’s voltage regulator is located o

VEHICLE LIGHTS654-13DETAILED MAINTENANCE PROCEDURESYour vehicle is provided with the following lights:• Front headlamp• Two front turn signals• Two re

HYDRAULIC TAPPETS664-14DETAILED MAINTENANCE PROCEDURESTappets are self-adjusting and hydraulic. These type of tappets automatically adjust to keep the

MOTORCYCLE LUBRICATION674-15DETAILED MAINTENANCE PROCEDURESSeveral points or systems on your American IronHorse motorcycle need to be lubricated or oi

MOTORCYCLE MAINTENANCE684-16DETAILED MAINTENANCE PROCEDURESOdometer Reading 500 2000 4000 6000 8000 10,000 12,000 14,000 16,000 18,000 20,000 22,000 2

AMERICAN IRONHORSE CONSUMABLE TABLE695-1MECHANICAL SPECIFICATIONSITEM DESCRIPTION American AlternativeIronHorse #Oil Castrol ACT EVO V-Twin 20W50 X110

SAFETY71-1VEHICLE SPEED.• Before starting your engine and setting off on a ride, always visually and manually check the condition of yourvehicle espec

AMERICAN IRONHORSE CONSUMABLE TABLE705-1MECHANICAL SPECIFICATIONSITEM DESCRIPTION American AlternativeIronHorse #Transmission Fluid Super S 80W-90 GL5

REPORTING OF SAFETY DEFECTS/NOISE EMISSION WARRANTY716-1IMPORTANT NOTICESIf you believe that your vehicle has a defect that could cause a crash, injur

TAMPERING726-2IMPORTANT NOTICESTampering with noise control systems is prohibited. Federal law prohibits the following acts or causingthereof:1. The r

TAMPERING736-2IMPORTANT NOTICESCalifornia Emission Control Warranty StatementsThe California Air Resources Board and American IronHorse Motorcycle Com

EMISSION CONTROL SYSTEM WARRANTY746-3IMPORTANT NOTICESAmerican IronHorse Motorcycle Company warrants that each new American IronHorse motorcyclemanufa

LIMITED WARRANTY ON EMISSION CONTROL SYSTEM756-4IMPORTANT NOTICESI. COVERAGEWarranty defects shall be remedied during customary business hours at any

LIMITED WARRANTY ON EMISSION CONTROL SYSTEM766-4IMPORTANT NOTICESII. LIMITATIONSThis Emission Control System warranty shall not cover any of the follo

LIMITED WARRANTY ON EMISSION CONTROL SYSTEM776-4IMPORTANT NOTICESIII. LIMITED LIABILITYA. The liability of American IronHorse under this Emission Cont

LIMITED WARRANTY ON EMISSION CONTROL SYSTEM786-4IMPORTANT NOTICESV. THIS WARRANTY IS IN ADDITION TO THE AMERICAN IRONHORSE LIMITED MOTORCYCLE WARRANTY

LIMITED WARRANTY796-5IMPORTANT NOTICESLIMITED WARRANTYAmerican IronHorse Motorcycle Company warrants to the initial purchaser and any subsequent autho

SAFETY81-1• DO NOT OVERLOAD YOUR VEHICLE WITH WEIGHT. SEE THE MAXIMUM ALLOWABLE GROSS VEHICLE WEIGHTRATING ON PAGE 10 IN THIS MANUAL AND DO NOT EXCEED

LIMITED WARRANTY806-5IMPORTANT NOTICES4. EXCLUSIONSThe following circumstances constitute exclusions from the limited warranty:a. Operation of the veh

LIMITED WARRANTY816-5IMPORTANT NOTICESIn order to obtain service under this limited warranty, return your vehicle at your expense to the sellingdealer

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FIGURES83FIGURE 1FIGURE 3FIGURE 4FIGURE 6.2FIGURE 2FIGURE 5FIGURE 7.1FIGURE 7.3FIGURE 6.1FIGURE 7.2FIGURE 8FIGURE 7.4AmIronOwnerManual_body_06.qxp 5/

FIGURES 84FIGURE 10FIGURE 12FIGURE 11.1FIGURE 13FIGURE 9.2FIGURE 14.1FIGURE 14.2FIGURE 15.2FIGURE 16FIGURE 9.3FIGURE 11.2FIGURE 9.1FIGURE 15.1AmIronOw

FIGURE 185Ignition SwitchALL MODELS (Except Slammer)*For Texas Chopper models with the air ride option, seeFigure 16.AmIronOwnerManual_body_06.qxp 5

FIGURE 2 86ALL MODELSFIGURE 2AClutchLeverBHydraulicClutchReservoirAmIronOwnerManual_body_06.qxp 5/22/2006 9:23 AM Page 86

FIGURE 387ALL MODELSGearShifterLeverAmIronOwnerManual_body_06.qxp 5/22/2006 9:23 AM Page 87

FIGURE 488APositivePost of Battery CEngine Oil Tank CapALL MODELS BNegative Postof BatteryAmIronOwnerManual_body_06.qxp 5/22/2006 9:23 AM Page 88

FIGURE 589ARear Brake LeverALL MODELS BRear BrakeMasterCylinderAmIronOwnerManual_body_06.qxp 5/22/2006 9:23 AM Page 89

SAFETY91-1of the presence of any of these conditions should lead to immediate consultation with a professionally trainedtechnician.AmIronOwnerManual_b

FIGURES 6.1 AND 6.290(Shown in OFF position)OUTLAW, SLAMMER AND TEJASFIGURE 6.1Petcock LEGEND, LSC AND TEXAS CHOPPERFIGURE 6.2(Shown in OFF position)P

FIGURE 7.191RIGHT-SIDE DRIVEATransmission Fill PortBTrap DoorAmIronOwnerManual_body_06.qxp 5/22/2006 9:23 AM Page 91

FIGURES 7.2 AND 7.392RIGHT-SIDE DRIVEFIGURE 7.3RIGHT-SIDE DRIVEFIGURE 7.2AFill PortBSight PlugCTrap DoorATrap DoorBDrain PlugAmIronOwnerManual_body_06

FIGURES 7.493ALL MODELSFIGURE 7.4Hydraulic ClutchHoseImage of right-side driveAmIronOwnerManual_body_06.qxp 5/22/2006 9:23 AM Page 93

FIGURE 894BLeft TurnIndicatorALL MODELSHTachometerCNeutral IndicatorDMode ButtonAData DisplayGRight TurnIndicatorFLow Oil PressureIndicatorEHigh Beam

FIGURES 9.1 AND 9.295AEngine Starter SwitchDON/OFF SwitchALL MODELS (Except Slammer)FIGURE 9.1CEngine ThrottleControl GripBRight Turn SignalAThrottle

FIGURE 9.396AEngine Starter SwitchDON/OFF SwitchSLAMMERCEngine ThrottleControl GripBRight Turn SignalAmIronOwnerManual_body_06.qxp 5/22/2006 9:23 AM

97FIGURE 10S&S® EnrichenerLeverALL MODELSAmIronOwnerManual_body_06.qxp 5/22/2006 9:23 AM Page 97

FIGURES 11.1 AND 11.298AHorn SwitchALL MODELS (Except Slammer)FIGURE 11.1BLeft Turn Signal SwitchCHeadlIght High/Low Beam SwitchAHorn SwitchSLAMMERFIG

FIGURE 1299KickstandALL MODELSAmIronOwnerManual_body_06.qxp 5/22/2006 9:24 AM Page 99