AMERICAN IRONHORSE Slammer SZ Specifications

CONGRATULATIONS!1Welcome to the American IronHorse®FamilyThe American IronHorse motorcycle you have just purchased utilizes the latest technology and

AMERICAN IRONHORSE VEHICLE SPECIFICATIONS101-2A. Dimensions: (inches)SlammerWheel Base 85Overall Length 102Overall Width 35.25Overall Height 52.75Grou

FIGURE 11100Rear/Side ViewMirrorREAR/SIDE VIEW MIRRORAmIronOwnerManual_body_2007_ SLAMMER.qxp 11/29/2007 3:05 PM Page 100

FIGURES 12.1 AND 12.2101AMaster CylinderFill CapALL MODELS FIGURE 12.1BFront Brake LeverARear Brake LeverALL MODELSFIGURE 12.2BRear Brake Master Cylin

FIGURES 13.1 AND 13.2102ALeft Front CaliperFRONT LEFT ROTOR AND CALIPERFIGURE 13.1 BLeft Front RotorImage of dual disc front-end brakes (left side)AL

FIGURE 14103BToggle SwitchAIR RIDE C Bleed ValveAIgnition SwitchImage of air ride controlsAmIronOwnerManual_body_2007_ SLAMMER.qxp 11/29/2007 3:05 P

500 MILE(800 km)MAINTENANCEDateMileageDealer (or other) SignatureOWNER RECORD500 MILE(800 km)MAINTENANCEYou are authorized to perform theapplicable ma

MAINTENANCE RECORDS1052000 MILE(3200 km)MAINTENANCEDateMileageDealer (or other) SignatureOWNER RECORD2000 MILE(3200 km)MAINTENANCEYou are authorized t

MAINTENANCE RECORDS1064000 MILE(6400 km)MAINTENANCEDateMileageDealer (or other) SignatureOWNER RECORD4000 MILE(6400 km)MAINTENANCEYou are authorized t

MAINTENANCE RECORDS1076000 MILE(9600 km)MAINTENANCEDateMileageDealer (or other) SignatureOWNER RECORD6000 MILE(9600 km)MAINTENANCEYou are authorized t

MAINTENANCE RECORDS1088000 MILE(12,800 km)MAINTENANCEDateMileageDealer (or other) SignatureOWNER RECORD8000 MILE(12,800 km)MAINTENANCEYou are authoriz

AMERICAN IRONHORSE VEHICLE SPECIFICATIONS111-2D. Engine Specifications:111 cu in 117 cu in 124 cu inNumber of Cylinders 2 2 2Design 4 cycle, V-twin 4

AMERICAN IRONHORSE VEHICLE SPECIFICATIONS121-2Driving Gear Ratios (standard):1st Gear 2.94 : 1.002nd Gear 2.21 : 1.003rd Gear 1.60 : 1.004th Gear

AMERICAN IRONHORSE VEHICLE SPECIFICATIONS131-2H. Tire Specifications: • FOLLOWING PROPER PROCEDURES FOR YOUR MOTORCYCLE TIRES AND RIMS IS CRITICAL TO

AMERICAN IRONHORSE VEHICLE SPECIFICATIONS141-2I. Brake Specifications:Rotor Diameter Calipers # PistonsFront11.5” or AIH equivalent 2 12Rear11.5” or A

ENGINE BREAK-IN PERIOD151-3The Critical First 500 MilesYour American IronHorse motorcycle has been operated on a ride-out dynomometer by a trained Ame

IGNITION SWITCH162-1OPERATION: FEATURES, CONTROLS & INDICATORSA key controls access to the ignition switch. Always remove the ignition switch key

ENGINE THROTTLE/SPEED CONTROLS172-2OPERATION: FEATURES, CONTROLS & INDICATORSEngine speed is controlled by the Engine Throttle Control Grip.• Turn

FUEL/AIR MIXTURE 182-3OPERATION: FEATURES, CONTROLS & INDICATORSYour American IronHorse Slammer is equipped with a closed loop EFI system and has

STARTING AND STOPPING ENGINE192-4OPERATION: FEATURES, CONTROLS & INDICATORSTo facilitate an easy start of the vehicle’s engine, the following thro

AMERICAN IRONHORSE VEHICLE INFORMATION2Dealer Name____________________________________Number ________________________________________Address__________

STARTING AND STOPPING ENGINE202-4OPERATION: FEATURES, CONTROLS & INDICATORSB. FOR WARMER WEATHER (above 55°F) AND COOL ENGINE:Use similar procedur

STARTING AND STOPPING ENGINE212-4OPERATION: FEATURES, CONTROLS & INDICATORSBEFORE ATTEMPTING TO START THE ENGINE, ALWAYS ENSURE THAT THE TRANSMISS

CLUTCH AND GEAR SHIFTING222-5OPERATION: FEATURES, CONTROLS & INDICATORSFULLY DISENGAGED BEFORE CHANGING GEAR POSITIONS. FAILURE TO DO SO CAN RESUL

CLUTCH AND GEAR SHIFTING232-5OPERATION: FEATURES, CONTROLS & INDICATORSALWAYS RELEASE THE CLUTCH LEVER SLOWLY TO ALLOW THE ENGINE AND TRANSMISSION

CLUTCH AND GEAR SHIFTING 242-5OPERATION: FEATURES, CONTROLS & INDICATORSGear Shifting Speed TableRECOMMENDED ACCELERATION SPEEDFromTo M.P.H. – K.P

CLUTCH AND GEAR SHIFTING252-5OPERATION: FEATURES, CONTROLS & INDICATORSactuated again for another gear change. This is accomplished by merely remo

CLUTCH AND GEAR SHIFTING 262-5OPERATION: FEATURES, CONTROLS & INDICATORSslight pressure on the foot gear shifter lever. This maneuver may cause th

CLUTCH AND GEAR SHIFTING272-5OPERATION: FEATURES, CONTROLS & INDICATORS9. Lift the foot gear shift lever to its full up position and release. This

BRAKING SYSTEMS282-6OPERATION: FEATURES, CONTROLS & INDICATORSTRACTION LOSS. GEAR SHIFTING SPEEDS SHOULD BE ADJUSTED DOWNWARD IF ROAD SURFACECONDI

TURN SIGNAL INDICATORS & HAZARD FUNCTION292-7OPERATION: FEATURES, CONTROLS & INDICATORSCAUTION: A rear wheel slide can be somewhat controlled,

IMPORTANT NOTICE3Printed typeface in this manual is designed to highlight certain sections, paragraphs, sentences or phrases.Please take special note

DIGITAL INFORMATION CENTER INDICATOR LIGHTS302-8OPERATION: FEATURES, CONTROLS & INDICATORSVarious indicator lights are provided on the vehicle con

DIGITAL INFORMATION CENTER312-9OPERATION: FEATURES, CONTROLS & INDICATORSYour American IronHorse motorcycle is equipped with one or more of the fo

DIGITAL INFORMATION CENTER322-9OPERATION: FEATURES, CONTROLS & INDICATORSWARNING: NEVER ALTER OR TAMPER WITH THE VEHICLE’S ODOMETER READING. THIS

HEADLIGHT SWITCH & HIGH BEAM ACTIVATION/HORN SWITCH332-10OPERATION: FEATURES, CONTROLS & INDICATORSAll models require the key to be turned to

KICK (JIFFY) STAND342-11OPERATION: FEATURES, CONTROLS & INDICATORSYour vehicle is provided with a kickstand mechanism to support your vehicle when

REAR/SIDE VIEW MIRRORS352-12OPERATION: FEATURES, CONTROLS & INDICATORSYour American IronHorse motorcycle is equipped with handlebar-mounted rear v

SECURING YOUR MOTORCYCLE362-13OPERATION: FEATURES, CONTROLS & INDICATORSAlways secure your vehicle when not in use. At a minimum, this includes re

VEHICLE GASOLINE TANK372-14OPERATION: FEATURES, CONTROLS & INDICATORSThe Slammer is supplied with one, two piece 4-gallon gas tank. Each piece is

VEHICLE GASOLINE TANK382-14OPERATION: FEATURES, CONTROLS & INDICATORSThe fuel tank on the Slammer is a 2 piece design constructed of stainless ste

SHOCK ABSORBERS/VEHICLE LOADING & ACCESSORIES392-15OPERATION: FEATURES, CONTROLS & INDICATORS1. The Slammer model is equipped with two shock a

TABLE OF CONTENTS4Section No. Page No.American IronHorse Vehicle Information ...21-1 Safety...

AIR RIDE SUSPENSION402-16OPERATION: FEATURES, CONTROLS & INDICATORSOverview of ComponentsThe Slammer Air Ride Suspension system incorporates one c

AIR RIDE SUSPENSION412-16OPERATION: FEATURES, CONTROLS & INDICATORSBoth air chambers can be pressurized to let the individual rider adjust for roa

INTRODUCTION/THEORY OF MAINTENANCE423-1RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESIT IS IMPERATIVE THAT THE RECOMMENDED INSPECTION AND MAINTEN

RIDER CHECKS AND PROCEDURES433-2RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESGeneral Procedures of MaintenanceEnsuring a safe, well-operating Am

PROFESSIONAL TECHNICIAN INSPECTIONS & MAINTENANCE PROCEDURES443-3RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESWARNING: RECOMMENDED INTERVAL

PROFESSIONAL TECHNICIAN INSPECTIONS & MAINTENANCE PROCEDURES453-3RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESA. Engine Systems• Drain and r

PROFESSIONAL TECHNICIAN INSPECTIONS & MAINTENANCE PROCEDURES463-3RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESD. Fuel, Ignition and Throttle

PROFESSIONAL TECHNICIAN INSPECTIONS & MAINTENANCE PROCEDURES473-3RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESF. Wheels and Tires• Check fro

ROAD TESTING/WASHING MOTORCYCLE483-4RECOMMENDED INSPECTION & MAINTENANCE PROCEDURESAFTER EVERY RECOMMENDED INTERVAL MAINTENANCE, A COMPETENT, PROF

ENGINE LUBRICATION494-1DETAILED MAINTENANCE PROCEDURESWARNING: NEVER USE A PRESSURE WASHER ON YOUR MOTORCYCLE AS IT MAY RESULT INFAILURE/DAMAGE OF THE

TABLE OF CONTENTS (CONTINUED)5Detailed Maintenance Procedures (continued)4-9 a) Bearing Maintenance ...59b) Sh

CHECKING AND ADDING ENGINE OIL504-2DETAILED MAINTENANCE PROCEDURESWARNING: CHANGE THE OIL MORE FREQUENTLY THAN NORMAL SERVICE INTERVALS IN COLD WEATHE

CHANGING ENGINE OIL AND OIL FILTER514-3DETAILED MAINTENANCE PROCEDURESWARNING: ALWAYS USE THE APPROPRIATE FILLING DEVICE TO ENSURE THAT OIL DOES NOT S

TRANSMISSION LUBRICATION524-4DETAILED MAINTENANCE PROCEDURES• Start engine after filling the oil tank with about 72 ounces of oil. Watch for the oil l

TRANSMISSION LUBRICATION534-4DETAILED MAINTENANCE PROCEDURES• Replace the drain plug by tightening in a clockwise direction. Tighten to 85 inch-pounds

PRIMARY AND REAR DRIVE BELT544-5DETAILED MAINTENANCE PROCEDURESSUCH AS DUST, DEBRIS, ETC., ARE INTRODUCED INTO THE TRANSMISSION DURING DRAINING ANDREF

CLUTCH SYSTEM554-6DETAILED MAINTENANCE PROCEDURESA trained, professional technician should conduct belt inspection and adjustments. Unsuitable belts s

BRAKE SYSTEM564-7DETAILED MAINTENANCE PROCEDURESBRAKE SYSTEMS ARE ONE OF THE MOST IMPORTANT SAFTEYSYSTEMS ON YOUR AMERICAN IRONHORSEVEHICLE. TROUBLESH

TIRES574-8DETAILED MAINTENANCE PROCEDURESProper tire condition is a critical safety element. It requires a constant vigilance by the operator to ensur

TIRES584-8DETAILED MAINTENANCE PROCEDURESIn addition to tire inflation pressure, it is very important to continuously monitor the general condition of

BEARING MAINTENANCE/SHOCK ABSORBERS594-9DETAILED MAINTENANCE PROCEDURESWheel bearings and neck bearings should be inspected at each recommended inspec

SAFETY61-1Literally millions of people worldwide ride motorcycles daily for transportation, work and pleasure. At the same time,tens of thousands of a

SPARK PLUGS/IGNITION SYSTEM604-10DETAILED MAINTENANCE PROCEDURESSpark plugs should be inspected and replaced if needed. Spark plugs should be replaced

BATTERY614-11DETAILED MAINTENANCE PROCEDURESTo create electricity, your vehicle’s battery is constantly in a state of chemical flux, thereby also crea

BATTERY624-11DETAILED MAINTENANCE PROCEDURESYour American IronHorse battery is a heavy-duty model to provide the adequate power needed to start yourhi

BATTERY634-11DETAILED MAINTENANCE PROCEDURESa partially discharged battery (all Powersource, Inc.).– For a 10-amp/hour battery charger, charge for one

VOLTAGE REGULATOR AND ALTERNATOR/CIRCUIT BREAKERS644-12DETAILED MAINTENANCE PROCEDURESYour American IronHorse vehicle’s voltage regulator is located o

VEHICLE LIGHTS654-13DETAILED MAINTENANCE PROCEDURESYour vehicle is provided with the following lights:• Front headlamp• Two front turn signals• Two re

HYDRAULIC TAPPETS664-14DETAILED MAINTENANCE PROCEDURESHEADLAMPS CONTAIN PRESSURIZED GAS. THEY MUST BE HANDLED CAREFULLY, AND THE HANDLERSHOULD WEAR EY

MOTORCYCLE LUBRICATION674-15DETAILED MAINTENANCE PROCEDURESSeveral points or systems on your American IronHorse motorcycle need to be lubricated or oi

MOTORCYCLE MAINTENANCE684-16DETAILED MAINTENANCE PROCEDURESOdometer Reading 500 2000 4000 6000 8000 10,000 12,000 14,000 16,000 18,000 20,000 22,000 2

AMERICAN IRONHORSE CONSUMABLE TABLE695-1MECHANICAL SPECIFICATIONSITEM DESCRIPTION American AlternativeIronHorse #Oil Castrol ACT EVO V-Twin 20W50 X110

SAFETY71-1• REMEMBER THAT THE INCIDENCE OF HAVING A MOTORCYCLE MISHAP GENERALLY INCREASES WITHVEHICLE SPEED.• Before starting your engine and setting

AMERICAN IRONHORSE CONSUMABLE TABLE705-1MECHANICAL SPECIFICATIONSITEM DESCRIPTION American AlternativeIronHorse #Transmission Fluid Super S 80W-90 GL5

REPORTING OF SAFETY DEFECTS/NOISE EMISSION WARRANTY716-1IMPORTANT NOTICESIf you believe that your vehicle has a defect that could cause a crash, injur

TAMPERING726-2IMPORTANT NOTICESTampering with noise control systems is prohibited. Federal law prohibits the following acts or causingthereof:1. The r

TAAMPERING736-2IMPORTANT NOTICESCalifornia Emission Control Warranty StatementsThe California Air Resources Board and American IronHorse Motorcycle Co

EMISSION CONTROL SYSTEM WARRANTY746-3IMPORTANT NOTICESManufacturer’s Warranty CoverageFor five years or 18,641 miles (30,000 kilometers), whichever oc

LIMITED WARRANTY ON EMISSION CONTROL SYSTEM756-4IMPORTANT NOTICESI. COVERAGEWarranty defects shall be remedied during customary business hours at any

LIMITED WARRANTY ON EMISSION CONTROL SYSTEM766-4IMPORTANT NOTICESrate. The owner may be required to keep receipts and failed parts in order to receive

LIMITED WARRANTY ON EMISSION CONTROL SYSTEM776-4IMPORTANT NOTICESA. The liability of American IronHorse under this Emission Control Systems Warranty i

LIMITED WARRANTY ON EMISSION CONTROL SYSTEM786-4IMPORTANT NOTICESVI. ADDITIONAL INFORMATIONAny replacement part that is equivalent in performance and

LIMITED WARRANTY796-5IMPORTANT NOTICESAmerican IronHorse Motorcycle Company warrants to the initial purchaser and any subsequent authorizedtransferees

SAFETY81-1INCREASES YOUR CHANCE OF BECOMING INVOLVED IN AN ACCIDENT.• DO NOT OVERLOAD YOUR VEHICLE WITH WEIGHT. SEE THE MAXIMUM ALLOWABLE GROSS VEHICL

LIMITED WARRANTY806-5IMPORTANT NOTICESa. Operation of the vehicle without performance of American IronHorse prescribed periodic maintenance.b. Abusive

LIMITED WARRANTY816-5IMPORTANT NOTICESAmerican IronHorse accept responsibility for any expenses incurred by anyone other than the selling dealer oroth

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FIGURES83FIGURE 1FIGURE 3FIGURE 4FIGURE 2FIGURE 5FIGURE 6.1FIGURE 6.3FIGURE 6.2FIGURE 7FIGURE 6.4AmIronOwnerManual_body_2007_ SLAMMER.qxp 11/29/2007

FIGURES 84FIGURE 10FIGURE 11FIGURE 8.2FIGURE 12.1FIGURE 12.2FIGURE 13.2FIGURE 14FIGURE 9FIGURE 8.1FIGURE 13.1AmIronOwnerManual_body_2007_ SLAMMER.qxp

FIGURE 185Ignition SwitchIGNITION SWITCHAmIronOwnerManual_body_2007_ SLAMMER.qxp 11/29/2007 3:04 PM Page 85

FIGURE 2 86ALL MODELSFIGURE 2AClutchLeverBHydraulicClutchReservoirAmIronOwnerManual_body_2007_ SLAMMER.qxp 11/29/2007 3:04 PM Page 86

FIGURE 387ALL MODELSGearShifterLeverAmIronOwnerManual_body_2007_ SLAMMER.qxp 11/29/2007 3:04 PM Page 87

FIGURE 488APositivePost of Battery CEngine Oil Tank CapALL MODELS BNegative Postof BatteryAmIronOwnerManual_body_2007_ SLAMMER.qxp 11/29/2007 3:05 P

FIGURE 589ARear Brake LeverALL MODELS BRear BrakeMasterCylinderAmIronOwnerManual_body_2007_ SLAMMER.qxp 11/29/2007 3:05 PM Page 89

SAFETY91-1front forks and shock absorbers should be monitored for function and possible leaks. The presence orsuspicion of the presence of any of thes

FIGURE 6.1 90RIGHT-SIDE DRIVEATransmission Fill PortBTrap DoorAmIronOwnerManual_body_2007_ SLAMMER.qxp 11/29/2007 3:05 PM Page 90

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FIGURES 6.2 AND 6.392RIGHT-SIDE DRIVEFIGURE 6.3RIGHT-SIDE DRIVEFIGURE 6.2AFill PortBSight PlugCTrap DoorATrap DoorBDrain PlugAmIronOwnerManual_body_20

FIGURES 6.493ALL MODELSFIGURE 6.4Hydraulic ClutchHoseImage of right-side driveAmIronOwnerManual_body_2007_ SLAMMER.qxp 11/29/2007 3:05 PM Page 93

FIGURE 794BLeft TurnIndicatorDIGITAL INFORMATION CENTERITachometerCNeutral IndicatorDMode ButtonAData DisplayGRight TurnIndicatorGLow Oil PressureIndi

FIGURES 8.1 AND 8.295AEngine Starter SwitchDON/OFF SwitchRIGHT HAND CONTROL AND SWITCHESFIGURE 8.1CEngine ThrottleControl GripBRight Turn SignalAThrot

FIGURE 8.396AEngine Starter SwitchDON/OFF SwitchTEXAS CHOPPERCEngine ThrottleControl GripBRight Turn SignalAmIronOwnerManual_body_2007_ SLAMMER.qxp 1

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FIGURE 998AHorn SwitchLEFT HAND CONTROL AND SWITCHESFIGURE 11CLeft Turn SignalBHeadlight High/Low Beam SwitchAmIronOwnerManual_body_2007_ SLAMMER.qxp

FIGURE 1099KickstandKICKSTANDAmIronOwnerManual_body_2007_ SLAMMER.qxp 11/29/2007 3:05 PM Page 99